Executive Cobalt based products are produced to exhibit superior mechanical properties to challenge the most aggressive service environments.
The executive line of Cobalt.
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Executive MAX-WEAR is a flux-cored hard surfacing wire that deposits a chrome carbide alloy designed to provide excellent abrasion resistance and withstand moderate impact. It can outlast competitive hard surfacing wires due to its unique microstructure of primary chrome carbides in a eutectic matrix. Executive MAX-WEAR can be used on mild steel, low alloy steel or manganese steel, with or without shielding gas. The weld deposit is designed to check crack which provides some measure of stress relief and is not detrimental to its wear properties.
Application and Features
Executive MAX-WEAR can be used on severe abrasion applications such as, augers, cone crushers, catalyst piping, tool joints, crusher rolls, bucket teeth and blades, dragline chains, grizzlies, ore chutes, pug mills, paddles and other applications where excellent abrasion and moderate impact resistances are required.
Typical Wire Chemistry and Mechanicals
Abrasion Resistance: Excellent | Hardness: | 1 Layer | 52-57 HRc |
Impact Resistance: Moderate | 2 Layers | 58-61 HRc | |
Machineability: Grind Only | 3 Layers | 59-65 HRc | |
Typical Welding Parameters
Diameter | Voltage | Amperage | Stick-Out | Shielding Gas |
---|---|---|---|---|
.045" | 20-24 | 120-210 | ½"-¾" | 100% CO2 or |
1/16" | 24-27 | 210-310 | 5/8"-1" | |
3/32" | 26-30 | 300-450 | 1-1 ¼" | Ar / CO2 Mixtures |
7/64" | 26-30 | 350-500 | 1 ¼"-1 ½" |
Size | 1/8" | 5/32" | 3/16" |
---|---|---|---|
Amps | 100-145 | 125-185 | 150-220 |
Deposition rate of 10 to 20 pounds per hour, relative to wire diameter
For open arc usage increase stick out by ¼" – ½", relative to wire diameter
Standard Packaging
Spools | 28-lb plastic spools | Electrodes | 10-lb tubes in 1/8", 5/32" and 3/16" diameters |
Classification
Executive MAX-WEAR is a chromium carbide iron base steel hard-facing alloy.
There is no AWS classification for this wire.
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