Produced with additional alloying elements like nickel, chromium, molybdenum and manganese, Executive low alloy products are suited for the toughest environments.
The executive line of Low Alloy.
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Product Catalog
Executive 100S-1 is designed to weld high strength low alloy steels such as HY-80 and HY-100 using MIG and TIG welding processes. With additions of nickel and molybdenum, Executive 100S-1 produces high strength weld deposits that exhibit good low temperature impact resistance down to -60°F (-51°C). This filler metal also provides very good resistance to cold cracking. Executive 100S-1 filler metal is produced using high quality raw materials and tightly controlled chemistry to provide top quality, exceptionally clean wires that deliver smooth feedability and the results fabricators demand.
Application and Features
Executive 100S-1 is for welding HSLA type steels for military equipment and other critical applications where high strength and good impact values are required. Typical materials include ASTM A 514, A543 as well as HY-80, HY-90 and HY-100.
This wire is also suitable for laser welding and WAAM applications (Wire Arc Additive Manufacturing, aka Metal 3D printing).
Typical Wire Chemistry and Mechanicals
| C | Mn | Si | Cr | Mo | P | S | Cu | Ni | N | Al | V | Ti | Zr | Nb | Co |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 0.072 | 1.502 | 0.457 | 0.026 | 0.374 | 0.008 | 0.001 | 0.029 | 1.587 | 0.004 | 0.003 | 0.003 | 0.002 | 0.001 | 0.002 | 0.006 |
| Tensile Strength: | 105,200 PSI min | Yield Strength: | 95,700 PSI min | Elongation: | 20% |
| Charpy V Notch: | 60 ft/lb at -60°F/ -50°C |
Typical Welding Parameters
| Process | Diameter | Voltage | Amperage | Speed (in/min) | Shielding Gas / Flux |
|---|---|---|---|---|---|
| GMAW -Short | .035" | 14-20 | 90-160 | 100 | 100% CO2 75% Ar / 25% CO2 |
| .045" | 16-20 | 120-200 | 150 | ||
| -Spray | .035" | 25-28 | 180-230 | 125 | 98% Ar / 2% O2 75% Ar / 25% CO2 |
| .045" | 25-30 | 250-350 | 150 | ||
| GTAW | .093" - .125" | Direct Current; Electrode- | 100% Ar | ||
Standard Packaging
| GMAW (MIG) | 33-lb plastic spools | 1,980-lb pallet |
| GTAW (TIG) | 10-lb plastic tubes | 40-lb box |
Classification
AWS/SFA 5.28, Class ER100S-1
