Produced with additional alloying elements like nickel, chromium, molybdenum and manganese, Executive low alloy products are suited for the toughest environments.
The executive line of Low Alloy.
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Executive 80S/90S-D2 is designed to weld a variety of carbon and low alloy, higher strength steel using MIG and TIG welding processes for service in both the as welded and PWHT conditions. The wire offers a balanced chemistry that includes increased levels of manganese and silicon for better arc stability and good tolerance to rust and mill scale. Executive 80S/90S-D2 filler metal is produced using high quality raw materials and tightly controlled chemistry to provide top quality, exceptionally clean wires that deliver smooth feedability and the results fabricators demand. It has the same chemistry for both classifications with the difference being a change in shielding gas and mechanical properties. Using an argon based gas mixture in the MIG process results in higher values that meet ER90S-D2 classification.
Application and Features
Executive 80S/90S-D2 is used for welding variety of medium carbon, low-alloy and higher strength steels for service in both the as welded and PWHT conditions. Typical materials include ASTM A 182, A 217 along with AISI 4130.
This wire is also suitable for laser welding and WAAM applications (Wire Arc Additive Manufacturing, aka Metal 3D printing).
Typical Wire Chemistry and Mechanicals
C | Mn | Si | Mo | P | S | Cu |
---|---|---|---|---|---|---|
0.07 | 1.70 | 0.70 | 0.50 | 0.01 | 0.01 | 0.2 |
Tensile Strength: | 80,000 PSI min | Yield Strength: | 68,000 PSI* min | Elongation: | 17% |
Charpy V Notch: | 24 ft/lb at -20°F/ -30°C | ||||
*Values using 100% CO2 |
Typical Welding Parameters
Process | Diameter | Voltage | Amperage | Speed (in/min) | Shielding Gas / Flux |
---|---|---|---|---|---|
GMAW -Short | .035" | 14-20 | 90-160 | 100 | 100% CO2 75% Ar / 25% CO2 |
.045" | 16-20 | 120-200 | 150 | ||
-Spray | .035" | 25-28 | 180-230 | 125 | 98% Ar / 2% O2 75% Ar / 25% CO2 |
.045" | 25-30 | 250-350 | 150 | ||
GTAW | .093" - .125" | Direct Current; Electrode- | 100% Ar |
Standard Packaging
GMAW (MIG) | 33-lb plastic spools | 1,980-lb pallet |
GTAW (TIG) | 10-lb plastic tubes | 40-lb box |
Classification
AWS/SFA 5.28, Class ER80S-D2/ER90S-D2
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