Produced with additional alloying elements like nickel, chromium, molybdenum and manganese, Executive low alloy products are suited for the toughest environments.
The executive line of Low Alloy.
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Executive 90S-B9 is designed to weld P91 and P92 type steels using MIG or TIG welding processes where high temperature service and creep resistance is important. The alloy content of the wire produces weld metal that matches the base material and maintains mechanical properties after post-weld heat treat. The Executive 90S-B9 offers tightly controlled low melting residual elements to meet X factor of less than 15 in order to resist temper embrittlement. Executive 90S-B9 filler metal is produced using high quality raw materials and tightly controlled chemistry to provide top quality, exceptionally clean wires that deliver smooth feedability and the results fabricators demand.
Application and Features
Executive 90S-B9 is used to weld P91 and P92 type materials which are used extensively for headers, main steam piping and turbine casings in fossil fuel powered power generation. Typical material grades include ASTM A387-Gr 91, A335-P91 and A182-F91.
This wire is also suitable for laser welding and WAAM applications (Wire Arc Additive Manufacturing, aka Metal 3D printing).
Typical Wire Chemistry and Mechanicals
C | Mn | Si | Cr | Mo | P | S | Cu | Ni | V | Al | Nb | N | Sn | Sb | As |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
0.09 | 0.42 | 0.23 | 8.92 | 0.93 | 0.006 | 0.001 | 0.07 | 0.51 | 0.21 | 0.006 | 0.08 | 0.06 | 0.003 | 0.001 | 0.0015 |
Tensile Strength: | 96,000 PSI min | Yield Strength: | 81,500 PSI min | Elongation: | 25% |
X Factor: | < 15 | ||||
*PWHT 1 hour @ 150°F / 620°C |
Typical Welding Parameters
Process | Diameter | Voltage | Amperage | Speed (in/min) | Shielding Gas / Flux |
---|---|---|---|---|---|
GMAW -Short | .035" | 14-20 | 90-160 | 100 | 100% CO2 75% Ar / 25% CO2 |
.045" | 16-20 | 120-200 | 150 | ||
-Spray | .035" | 25-28 | 180-230 | 125 | 98% Ar / 2% O2 75% Ar / 25% CO2 |
.045" | 25-30 | 250-350 | 150 | ||
GTAW | .093" - .125" | Direct Current; Electrode- | 100% Ar |
Standard Packaging
GMAW (MIG) | 33-lb plastic spools | 1,980-lb pallet |
GTAW (TIG) | 10-lb plastic tubes | 40-lb box |
Classification
AWS/SFA 5.28, Class ER90S-B91 (formerly ER90S-B9)
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