Executive Nickel Alloy products are exceptionally clean solid wires with superior feedability and a flux cored wire that offers great operator appeal.
The executive line of Nickel Alloys.
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- Executive Weld-A FC
Executive 59 is a nickel-chromium-molybdenum alloy designed for welding alloy 59 and other nickel-chromium-molybdenum alloys using TIG, MIG and SAW welding processes. The high alloy content of Executive 59 produces high strength weld material with excellent wet corrosion resistance. Executive 59 contains no tungsten and has extra low silicon and carbon so is not prone to grain-boundary precipitation during hot forming and welding. Executive 59 filler metal is produced using high quality raw materials and tightly controlled chemistry to provide top quality, exceptionally clean wires that deliver the results fabricators demand.
Application and Features
Executive 59 is used for welding low-carbon nickel-chromium-molybdenum alloys as well as for joining low carbon nickel-chromium-molybdenum alloys to steel and other nickel base alloys. Typical service includes scrubbers for flue gas desulfurization (FGD) and in petro-chemical plants where aggressive corrosive environments are found.
This wire is also suitable for laser welding and WAAM applications (Wire Arc Additive Manufacturing, aka Metal 3D printing).
Typical Wire Chemistry and Mechanicals
C | Mn | Fe | P | S | Si | Ni | Al | Mo | Cr |
---|---|---|---|---|---|---|---|---|---|
0.005 | 0.30 | 0.50 | 0.01 | 0.003 | 0.005 | 59.0 | 0.20 | 16.0 | 23.0 |
Tensile Strength: | 110,000 PSI min | Elongation: | 45% |
Typical Welding Parameters
Process | Diameter | Voltage | Amperage | Gas Flow | Shielding Gas / Flux |
---|---|---|---|---|---|
GMAW -Short | .035" | 17-20 | 70-90 | 30 to 50 CFH | 90% Ar 75% Ar / 25% He 90% He / 7.5% Ar / 2.5% C02 |
.045" | 19-22 | 75-160 | |||
-Spray | .045" | 30-32 | 190-250 | ||
-Pulse | .045" | 18-20 | 120-150 | ||
GTAW | .062" - .125" | Direct Current; Electrode- | 30 to 40 CFH | 100% Ar | |
SAW | .062" | 28-32 | 250-280 | NiCr-W Flux | |
.093" | 28-32 | 275-350 | |||
.125" | 29-34 | 350-450 |
Standard Packaging
GMAW (MIG) | 33-lb wire baskets | 500-lb Drum |
GTAW (TIG) | 10-lb plastic tubes | 40-lb box |
SAW (SUBARC) | 60-lb wire coil | |
60-lb Arco Pak |
Classification
AWS/SFA 5.14, Class ERNiCrMo-13
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