Executive Nickel Alloy products are exceptionally clean solid wires with superior feedability and a flux cored wire that offers great operator appeal.
The executive line of Nickel Alloys.
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Product Catalog
Executive 61 is a nickel alloy designed for welding alloy 200 and 201 using TIG, MIG and SAW welding processes. The high alloy content of Executive 61 produces weld material with good corrosion resistance, particularly in alkalies. Executive 61 filler metal is produced using high quality raw materials and tightly controlled chemistry to provide top quality, exceptionally clean wires that deliver the results fabricators demand.
Application and Features
Executive 61 is used for joining alloy 200 and 201 as well as dissimilar joints between alloy 200 and 201. Executive 61 is used for joining nickel 200 and 201 to Monel® and Inconel® alloys, stainless steels and carbon steel. It is also useful in joining copper-nickel alloys to Inconel® alloys as well as carbon steel.
This wire is also suitable for laser welding and WAAM applications (Wire Arc Additive Manufacturing, aka Metal 3D printing).
Typical Wire Chemistry and Mechanicals
| C | Mn | Fe | P | S | Si | Cu | Ni | Al | Ti |
|---|---|---|---|---|---|---|---|---|---|
| 0.003 | 0.253 | 0.11 | 0.006 | 0.001 | 0.168 | 0.002 | 95.45 | 0.447 | 3.489 |
| Tensile Strength: | 70,000 PSI min | Elongation: | 30% |
Typical Welding Parameters
| Process | Diameter | Voltage | Amperage | Gas Flow | Shielding Gas / Flux |
|---|---|---|---|---|---|
| GMAW -Short | .035" | 17-20 | 70-90 | 30 to 50 CFH | 90% Ar 75% Ar / 25% He 90% He / 7.5% Ar / 2.5% C02 |
| .045" | 19-22 | 75-160 | |||
| -Spray | .045" | 30-32 | 190-250 | ||
| -Pulse | .045" | 18-20 | 120-150 | ||
| GTAW | .062" - .125" | Direct Current; Electrode- | 30 to 40 CFH | 100% Ar | |
| SAW | .062" | 28-32 | 250-280 | NiCr-W Flux | |
| .093" | 28-32 | 275-350 | |||
| .125" | 29-34 | 350-450 | |||
Standard Packaging
| GMAW (MIG) | 33-lb wire baskets | 500-lb Drum |
| GTAW (TIG) | 10-lb plastic tubes | 40-lb box |
| SAW (SUBARC) | 60-lb wire coil | |
| 60-lb Arco Pak |
Classification
AWS/SFA 5.14, Class ERNi-1
