Executive Nickel Alloy products are exceptionally clean solid wires with superior feedability and a flux cored wire that offers great operator appeal.
The executive line of Nickel Alloys.
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Product Catalog
Executive 60 is a nickel-copper alloy designed for welding MONEL® alloys using TIG, MIG and SAW welding processes. This alloy is also used for weld overlay. The high alloy content of 70/30 produces weld material with good strength and corrosion resistance to reducing acids and seawater. Executive 60 filler metal is produced using high quality raw materials and tightly controlled chemistry to provide top quality, exceptionally clean wires that deliver the results fabricators demand. Use Executive 60 FC where flux cored wire is more suited to the application.
Application and Features
Executive 60 for joining MONEL® 400, R-405, and K-500, and copper alloys as well as dissimilar joints that include nickel-copper alloys, carbon steel and low alloy steel. The Executive 60 is also suited for overlay of steels that require corrosion resistance to salts, reducing acids and seawater.
This wire is also suitable for laser welding and WAAM applications (Wire Arc Additive Manufacturing, aka Metal 3D printing).
Typical Wire Chemistry and Mechanicals
| C | Mn | Fe | P | S | Si | Cu | Ni | Al | Ti | Cr | Co | Mo |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 0.066 | 3.36 | 0.06 | <0.001 | <0.001 | 0.21 | 28.47 | 65.40 | 0.07 | 2.20 | 0.017 | <0.001 | <0.005 |
| Tensile Strength: | 70,000 PSI min | Elongation: | 30% |
Typical Welding Parameters
| Process | Diameter | Voltage | Amperage | Gas Flow | Shielding Gas / Flux |
|---|---|---|---|---|---|
| GMAW -Short | .035" | 17-20 | 70-90 | 30 to 50 CFH | 90% Ar 75% Ar / 25% He 90% He / 7.5% Ar / 2.5% C02 |
| .045" | 19-22 | 75-160 | |||
| -Spray | .045" | 30-32 | 190-250 | ||
| -Pulse | .045" | 18-20 | 120-150 | ||
| GTAW | .062" - .125" | Direct Current; Electrode- | 30 to 40 CFH | 100% Ar | |
| SAW | .062" | 28-32 | 250-280 | NiCr-W Flux | |
| .093" | 28-32 | 275-350 | |||
| .125" | 29-34 | 350-450 | |||
Standard Packaging
| GMAW (MIG) | 33-lb wire baskets | 500-lb Drum |
| GTAW (TIG) | 10-lb plastic tubes | 40-lb box |
| SAW (SUBARC) | 60-lb wire coil | |
| 60-lb Arco Pak |
Classification
AWS/SFA 5.14, Class ERNiCu-7
